Click to Expand Dunnage or packaging trays are specialized containers used in the manufacturing and logistics industries to securely hold and transport products or components. They are made from materials like plastic or metal and are designed to protect items from damage during storage or transit. Moreover, their configuration often matches the form of the things they are intended to hold. Here are some of the most significant advantages of using dunnage trays for industrial applications: 1. Enhanced Product Protection Dunnage trays are meticulously designed to secure products, whether electronics, automotive components, or fragile goods. They effectively reduce the risk of damage during transit or while stored in a warehouse and act as a barrier against external forces. Thus, these containers minimize the chances of items colliding with each other or the container’s walls. Moisture can significantly threaten various products, causing corrosion, degradation, or malfunction. Dunnage containers often incorporate moisture-resistant materials, further safeguarding products against environmental elements. This comprehensive approach to protection guarantees that the items reach their destination in pristine condition. 2. Minimized Product Movement In industries where packaging precision is paramount — such as electronics or aerospace the value of dunnage containers becomes evident. Delicate microchips, connectors, or spacecraft parts require stability to maintain their functionality and accuracy. The trays provide this rigidity, lowering the chance of costly failures or recalibration caused by product movement. 3. Improved Anti-Static Properties Dunnage trays can be engineered with materials that actively dissipate electrostatic charges. This feature shields sensitive electronic products from electrostatic discharge’s (ESD’s) damaging effects. ESD can also cause irreparable harm to microchips, circuit boards, and other components, leading to malfunctions or complete product failure. Without proper protection, electronic components susceptible to ESD damage can lead to costly expenses associated with repairs or reworking. Fortunately, dunnage trays can mitigate these potential issues by upholding a regulated electrostatic environment, thus reducing the risk of ESD-related failures. 4. Customizable Cushioning Properties Custom cushioning is a notable advantage of dunnage containers, as it allows for the precise tailoring of protective features. Businesses and logistics professionals can collaborate with manufacturers to design trays that offer exact levels of support and cushioning for their goods. For example, delicate glass items may require foam inserts with precise cutouts to protect them from breakage. 5. Improved Stackability The specialized trays provide a uniform and stable base for neat and organized stacking in warehouses and distribution centers. This optimizes storage space and facilitates efficient handling and retrieval of products, streamlining the entire supply chain process. In addition, stacked containers can be labeled and organized systematically, which makes it easier to locate objects. 6. Increased Manufacturing Efficiency Dunnage trays offer a structured approach to handling components on the factory floor, which is crucial in industries where speed is essential. They can be designed with compartments or slots, helping workers access the required parts without the time-consuming process of searching or sorting. This streamlines assembly processes, reduces production times, and minimizes errors. The impact of increased efficiency also results in cost reductions. Fewer labor hours are required for assembly, and minimal errors mean fewer defective products that need rework or replacement. As a result, manufacturers can enjoy higher productivity levels and lower operational costs. Jamestown Plastics: The Leading Provider of Top-Notch Packaging Solutions At Jamestown Plastics, we provide our customers with a superior product and service quality achieved through experience and technical sophistication! We have a Quality Assurance Program that ensures excellence from design through production. Moreover, we are backed by cutting-edge equipment and experienced personnel who work diligently to meet and exceed industry standards. Contact us today for more information!
Thermoforming 101: The Process That’s Revolutionizing Product DesignThermoforming is a manufacturing process that shapes plastic sheet into specific forms using heat and pressure. It is commonly employed to produce various products, such as packaging, trays, containers, and automotive components. This method offers cost-effectiveness, rapid production cycles, and the ability to easily create complex shapes. What is thermoforming? In this article, we will answer [...]
Why Plastic Medical Trays Are Essential for Safe and Sterile Procedures Click to Expand Plastic medical trays are often used in healthcare settings to assist in keeping those areas contamination-free. These trays can also be used for organizing and sterilizing healthcare instruments and equipment, transporting medications and supplies, for specimen collection (providing a clean and secure environment for handling biological samples), or found within labs. Plastic medical [...]
Unlocking the Future of Design With Plastic Thermoforming Techniques Thermoforming is a manufacturing process employed to shape thermoplastic sheet into specific designs. This method involves heating plastic sheet until it becomes pliable, then forming it over or into a mold to achieve the desired shape. Its versatility and efficiency make it a preferred choice for creating products ranging from disposable containers to intricate parts [...]
Choosing the Right Plastic Products Manufacturing Partner Click to ExpandPlastic is one of the most preferred manufacturing materials due to its durability and ductility, with different components used in the medical, automotive, electrical, aerospace, marine, and construction industries. In particular, the plastic thermoforming process has upsides over other plastic, metal, and FRP manufacturing techniques, including low tooling costs and faster product development. Establishing [...]
The Ultimate Guide to Plastic ManufacturingIn the plastics industry, each polymer option presents unique mechanical characteristics. As a result, it is possible to fabricate almost anything with every material, and most plastic manufacturing processes cover a vast array of product development requirements. In […]
Why Thermoforming Could Be The Best Choice For Manufacturing Your Product Click to ExpandThis blog will cover the basics of thermoforming and how it helps different industries stay on top of the market with its practical and financial benefits. What Is Thermoforming? Thermoforming transforms plastic sheet into a 3-dimensional shape using heat, vacuum, and pressure. In this process, plastic is heated to its softening point and then [...]
Clamshells vs. Blisters Packaging is often the first point of contact between a customer and a product. As such, it can impact consumer perceptions. Therefore, choosing the most suitable type of packaging that protects the product and conveys the brand’s message effectively is essential. Clamshells and blisters are two popular packaging types that can provide various benefits, from [...]
Material Matters: Choosing the Right Medical Tray Plastic for Safety and Durability A medical tray serves a variety of purposes in healthcare settings, primarily in holding sterilized parts and equipment. It is also used for organizing and transporting medical instruments or facilitating efficient workflows during medical procedures. A medical tray plastic is a specialized material used to manufacture these trays. This blog discusses the types of plastic used [...]
Understanding the Plastic Manufacturing Process Click to Expand Plastic is a versatile material that can be molded into a wide range of shapes and sizes, making it ideal for various applications. From food packaging and containers to medical equipment and car parts, plastic manufacturing plays a crucial role in the production of items. The process begins with the selection of raw [...]
Buffalo Business First: Clamtainer® revolutionizes packaging industry Buffalo Business First: It’s an exciting time at Jamestown Plastics, thanks to a brand-new product line with a catchy name and an innovative design that continues this company’s reputation for excellence. Clamtainer is a game changer in the field of transparent “clamshell” packaging and a vast improvement over flimsy traditional methodologies. Retailers and consumers alike are [...]
Industries Leveraging Custom Plastic Thermoforming Plastic thermoforming has become increasingly popular as a top manufacturing process in various industries. Using heat and pressure to shape plastic sheet into proper forms provides an efficient and cost-effective solution for product manufacturing. Moreover, it presents numerous benefits over alternative manufacturing methods, including decreased tooling costs and improved material efficiency. Here are some of the [...]
What Is Thermoforming? Thermoforming transforms thermoplastics through a series of processes, including heat, vacuum, and pressure, applied to a plastic sheet material. It utilizes a variety of machines to produce plastic products, including high-speed in-line thermoforming lines with robotic automation, light-gauge roll-fed machines, and larger sheet-fed machines for heavy-gauge products. This process allows parts to be produced with lower [...]
Reduce, Reuse, and Recycle: How to Incorporate the 3R’s Into Any Business That Deals With Plastics There is a lot of plastic in the world, with 31.9 million metric tons of plastic waste being improperly disposed of globally. Luckily, green packaging is making an indent in our society, but until it’s fully implemented, it is important to do the most we can, at both a manufacturer and consumer level, to reduce [...]
Electronics Thermoforming Applications While the origin of thermoforming can be traced back to the 19th Century, it was the mid-20th century when it was first introduced to the electronics sector. The process entails heating plastic sheet and shaping it into a specific form to manufacture various electronic products or packaging for those products. This approach has revolutionized the [...]
Automotive Thermoforming Applications As the automotive industry continues to evolve, the need for fuel-efficient and lightweight vehicles has grown exponentially. This has led to a renewed interest in thermoforming, a technique that has existed since the 1940s. It is the process of producing parts by heating thermoplastic sheet material until it becomes pliable, then forming it into a [...]
Reshoring and Nearshoring In recent years, global supply chains have encountered challenges such as trade conflicts, political volatility, natural calamities, and the COVID-19 pandemic. Consequently, numerous companies in the United States have had to reconsider their supply chain approaches. For instance, some are halting decades of outsourcing and offshoring by bringing their production back home or closer to [...]
Heavy Gauge vs. Light Gauge Thermoforming Thermoforming is a versatile and cost-effective manufacturing method to create plastic parts and products. One key consideration in the process is choosing between heavy gauge and light gauge materials, which refer to the plastic sheet’s thickness. Both options have distinct benefits, contingent upon the specific project application and requirements. In this blog article, we will examine [...]
Medical Thermoforming Applications Thermoforming is a versatile manufacturing process that entails heating plastic sheets to a malleable state and then forming it with molds. Its significance in the medical field stems from its ability to produce cost-effective, lightweight, and disposable products that meet stringent quality requirements. Moreover, its accessibility, dependability, and efficacy make it indispensable for delivering safe [...]
